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Types of Rivets: Different Types of Rivets and Their Common Uses
Types of Rivets: Different Types of Rivets and Their Common Uses
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Types of Rivets: A Guide to Rivet Types and Their Common Uses
Types of Rivets: A Guide to Rivet Types and Their Common Uses
Updated:
July 1, 2022
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Many components and structures are put together to make up a complete part. Using some essential tools can arrange these components. One of these heroes in the manufacturing industry is rivets. Different types of rivets are available for use based on their design requirements and properties.
These rivets offer incredible fastening capabilities for both light and heavy-duty applications. This makes them valuable for several applications, ranging from aircraft to submarines and sheet-metal assemblies. They are also beneficial for supporting tensile and shear loads.
This article will guide you through the various types of rivets and their uses. Let’s get right to it!
An Overview of Rivets
What is a Rivet?
In a nutshell, a rivet is a mechanical fastener or connector with a head and tail at opposite sides. It has a head, a smooth cylindrical body, and a tail that looks more like a metallic pin.
Rivets are usually made of aluminum or steel, but there are some made with other materials. These types of fasteners are not tightened like the usual bolt and nuts. Using unique installing methods with rivets helps to ensure permanent parts assembly or connection.
How Do Rivets Work?
Rivets are quite an essential tool in machine and structure construction. You can install rivets either through drilling, punching, or placing them in a hole and deforming the tail. The most popular riveting process includes drilling a hole in parts to be riveted. This is because it is much simpler and more accessible.
The rivet fits in a drilled hole that measures about 1.5 mm more than the rivet’s diameter itself to better secure the rivet. As soon as the rivet is installed, the tail comes out at the other end, where it is deformed. When you pound or smash the tail of the rivet, it flattens the material, which often makes the tail unfold or spread. It spread out to about one and a half times the original size.
In other words, you can create a dumbbell-sized rivet by pounding or pulling to break off the tail flatter on one end and create a new head on the other head. After that, the tail takes the shape of a dumbbell. This way, the joint has been riveted.
Disadvantages of Rivets
There is hardly a thing with its advantage without a downside or limitations. So, here are some of the disadvantages of riveting:
Riveting is more time and labor-consuming than welding. It requires other additional work such as layouts and holes drilling.
The labor cost of rivet joints is relatively high.
Welded joints have lighter weights than rivet joints. This is because of the rivets and strap-plates in use.
The riveting process results in more noise than when welding. The hammer blowing produces a loud noise.
Riveting does not usually guarantee a tight and leak-proof joint.
Joints put together using rivets are always heavier than those brazed or welded.
Materials Used for Rivets
There are several metal materials for manufacturing rivets. They include steel, copper, brass, aluminum, copper, and stainless steel. Designers and manufacturers choose these different materials to satisfy their needs.
With these vast materials, rivets now have unlimited applications. Therefore, it is advisable to select a rivet-making material that matches the properties of the parts you are about to join together.
Steel
Steels with low carbon properties are suitable for rivets applications. This is due to its ability to clinch or fit well in its application. In addition, it is highly flexible and adaptive compared to rigid high carbon steel rivets. Rivets made with high carbon steels require more material while their moldability decreases.
Stainless Steel
The stainless steel rivets are considerably hard, strong, and withstand deterioration. These are the kind of rivets for locomotive, aircraft, and power-producing industries. These stainless rivets are employed for their ability to resist corrosion.
Aluminum
Aluminum is another metal variant with a renowned usage for rivets and fasteners. It is recognized for its tenderness and its lightweight attribute. Aluminum material offers a strong deterioration resistance, and it is suitable for several applications. Furthermore, aluminum is quite malleable; hence, it allows you to create complex part configurations easily.
Brass
Brass is a flexible, low-friction, and supple material. It has quite a fascinating resistance to tarnish and equally high strength. As a result of its properties, Brass cannot create sparks. These attributes render brass rivets the most suitable kind in gas appliances.
Copper
Copper is a flexible material, both in its appearance and applications. It has a remarkable ability to conduct heat and electricity. Copper material is a great conductor of electricity, making copper rivets most preferred in water and electrical appliances.
Different Types of Rivets Available for Manufacturing
There are several different types of rivets available. However, they are broadly divided into the following categories.
Solid Rivets: The Most Common Rivets
These rivets are the most common types of rivets. They are straightforward, dependable, and the oldest forms of joining materials. These simple tools consist of a solid shaft with a head on a particular side once it is punched in. The headless part on the other end gets deformed using a rivet gun or hammer.
Solid rivets consist of only shafts and heads, which are deformed using a rivet gun or hammer. These types of rivets can come with either 100 degrees countersunk or round universal heads. Solid rivets are often utilized in cases where safety and reliability are critical. For example, one of the typical applications is in the structural parts of aircraft.
Blind Rivets: Also Named Pop Rivets
Blind rivets are otherwise referred to as hollow or pop rivets. These metal rivets are tubular fasteners with a mandrel through their center. Manufacturers insert blind rivets into drilled holes made in parts intended for joining.
The blind end of the rivets expands, causing the mandrel to snap off. Unlike with solid rivets, you can install blind rivets in joints from one side of the part. This way, they are “blind” to the other side. Blind rivets are suitable in situations where it is difficult to see the rear end of a joint. Like any other rivets, it is pretty easy and fast to apply. It is the most dominant joint in aerospace, electronics, and shipbuilding.
Some of the common blind rivets available for use are:
Pull-Mandrel Rivets – are special double countersunk blind rivets providing flush surface clinches on both sides of their applications. Here, the mandrel head doesn’t break away, providing consistent clamp force. In addition, the tight radial set in these rivets increases structural rigidity.
Threaded Rivets – also known as blind rivet nuts or threaded inserts. Manufacturers can anchor this variant of standard blind rivets from one side of the installed part. There are standard and heavy-duty threaded rivets. Standard options satisfy almost every blind application for permanent installation. However, heavy-duty rivets feature heavy-duty sidewalls and heads. Thus, they are helpful for high-performance and more demanding applications.
Drive-Pin Rivets – these types of blind rivets have short mandrels protruding from their heads. Once you insert a drive-pin rivet into a hole, its mandrel can work using a hammer or other material. This flares out the rivet’s end that is inside the hole. Drive-pin rivets are more popular for architectural and other aesthetically-intended applications because they do not require the drilling of holes. However, you must note that they have lesser clamping force than many other types of rivets.
Tubular Rivets: With a Hollow End
They are partially hollow rivets with many different configurations. The generic tubular rivet comes with a manufactured head on one side and a hollow end on the other side. The hollow end sticks through every piece for joining. Manufacturers often cold-form the hollow end to a field head.
Since there is a need for extensive cold forming for these rivets, it is essential that they are very ductile and are of low-strength metals. As a result, tubular rivets are popular in commercial applications. Some of the specific tubular rivets types are:
Compression Tubular Rivets – these rivets consist of two parts with an interference fit during the fastening process. Their commercial use is in soft materials and needs aesthetics on both sides of the component.
Full Tubular Rivets – they have deeper holes than their counterparts. They are also usually weaker than semi-tubular rivets. However, they can easily pierce softer materials like fabric and plastic.
Semi-Tubular Rivets – these types of rivets have their holes in the field end. The hole depth is usually about 1.12 of the shank diameter. Thus, the semi-tubular rivet may feel like a solid rivet upon forming the field head.
Split Rivets: Home Repair Rivets
Also referred to as bifurcated rivets, split rivets are closely related to self-piercing rivets. They are the best options for joining softer materials like leather, plastic, and wood.
Split rivets are available with split or sawed bodies and are applicable to home repairs. Also, they have sharp ends or tips that allow them to make holes in the materials themselves. It is not advisable to use them in extreme or critical applications.
Flush Rivets: Also Called Countersink Rivets
Flush rivets, also countersunk rivets are used on external surfaces to ensure a good appearance and eliminate aerodynamic drag.
This is due to its use of both countersunk holes and heads. For reduction of drag and turbulence (aerodynamic reasons), flush rivets are functional on aircraft exterior. There may be a need for more post-installation operations to improve airflow.
Self-Piercing Rivets: Great Column Strength
This category of rivets does not call for the need to drill or punch holes before use. This is because the end of these rivets possesses a bevel drill or chamfered poke to pierce the components involved. Self-piercing rivets pass through the top layer of the material while leaving the bottom layer half pierced, forming a gas-tight or water joint. An upsetting die causes the tail of the rivet to flare and interlock into the bottom sheet to form a low-profile button.
Friction Lock Rivets: Similar to Expanding Bolts
They are made in a cupola or countersunk way. These friction-lock rivets are similar to expanding bolts.
The difference is that their shafts snap below the surfaces whenever there is a high enough tension. A friction lock rivet is an original form of blind rivets, commonly applied in the aerospace field for light aircraft repairs.
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What are Rivets Used For?
Rivet’s primary purpose is to ensure a firm and reliable tightening of two or more metallic or wooden materials. When you do this, you have a joint stronger than that of a screw with the same diameter.
Here are some of the uses of rivets:
Rivets in Aircrafts
Originally, aircraft machining projects should be made of solid, durable, and dependable materials. Unfortunately, everything might fall apart if operators don’t tighten these solid and heavy materials together well. Therefore, riveting is essential to aircraft construction as much as brazing, welding, and bolting.
The main aim is to have a strong alignment, and the strongest combination of parts joined together, and riveting is important to achieve this. Rivets help to fasten aluminum alloys together due to their difficulty to solder. Riveting also ensures neatness and strength, creating room for lighter weight in aircraft. In cases of aircraft repair or construction, reaching the far end of a tightened structure may prove difficult or nearly impossible. Riveting is the only remedy in this situation.
Jewelry
Professional and amateur jewelry manufacturers include riveting as a cold joining technique in their operations. Jewelry producers can easily employ riveting to achieve cold connections by using some instructional videos, basic metal forming skills, and some common tools. Riveting has made it quite possible for fabricators to connect metallic pieces in jewelry without necessarily soldering.
Joints
Rivet is famous for its efficiency when it comes to construction. It is a sophisticated connector that allows you to connect different parts of a machine and structure easily. This rivet facilitates the joining of cabinets, wooden shelves, lockers. Using rivets as joints can connect any wooden materials.
Rivets serve as a joint that is considerably durable and reliable than screws and lines. For instance, when rivets are used as joints in furniture, such furniture is bound to last longer. This is due to the rivets keeping the furniture in place over time.
Home Building
Perchance you take a good look at what you have in your home, in and out of it. You are likely to come across one or two rivets that you haven’t seen before now. The fact is, they are likely to be present in your immediate environment. These rivets are applicable to fiberglass roofing. So, if your house has this kind of roofing, rivets help to hold the glass together.
Also, rivets are effective materials in the construction of gutters. They are more dependable than nails for fastening metal sheets together. More importantly, riveting helps make structures like window blinds, wind guards, doors, and even hanger straps.
Conclusion
Rivets are a better substitute for screws, bolts, and nuts. They prove more efficient and reliable than all other connectors. Today, different types of rivets have various purposes. This is a result of the dynamic nature of machines and structures. However, you have to choose suitable metal rivets for your applications to get the best results.
RapidDirect provides essential CNC machining metal rivets. We also deliver the best custom precision CNC machining services for prototyping and production machining. Our expert technicians have the right experience to provide the best services for desired results with fast lead times.
Once you upload your design file, our system carries out automated DfM analysis and delivers an instant quote to you. Whenever you need the best metal rivets for CNC machining, contact RapidDirect.
FAQs
What is riveting? In mechanical applications, there are permanent joints and non-permanent joints. An example of permanent joints is the rivet. Rivets use mechanical force on parts to join the parts together permanently. The process of joining these parts together is riveting. What is the strongest rivet? Stainless steel rivets combined with either stainless steel or steel mandrels are the strongest. However, steel rivets combined with steel mandrels are also solid. This is also the case with aluminum rivets combined with steel mandrels. What are the different types of rivets? There are several types of rivets available for your applications. However, solid, blind, tubular, split, flush, self-piercing, and friction lock rivets are the most common ones.
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RIVET中文(简体)翻译:剑桥词典
RIVET中文(简体)翻译:剑桥词典
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英语-中文(简体)
rivet 在英语-中文(简体)词典中的翻译
rivetnoun [ C ] uk
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/ˈrɪv.ɪt/ us
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/ˈrɪv.ɪt/
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a metal pin used to fasten flat pieces of metal or other thick materials such as leather
铆钉
rivetverb [ T ] uk
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/ˈrɪv.ɪt/ us
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/ˈrɪv.ɪt/
to fasten parts together with a rivet
铆,铆接
Many parts of an aircraft are riveted together.
飞机很多部件都是铆接在一起的。
be riveted
to not be able to stop looking at something because it is so interesting or frightening: It was an amazing film - I was absolutely riveted.
那部电影太精彩了——我完全被吸引住了。
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(rivet在剑桥英语-中文(简体)词典的翻译 © Cambridge University Press)
rivet的例句
rivet
All make for riveting if dense reading and it seems invidious to single out any one element from the wealth of information gathered by the different projects.
来自 Cambridge English Corpus
The reason why rivets and other materials were given freedom of entry was in order to facilitate shipbuilding.
来自 Hansard archive
该例句来自Hansard存档。包含以下议会许可信息开放议会许可v3.0
The workers used to roll their own steel, make their own bolts and rivets and put the ships together.
来自 Hansard archive
该例句来自Hansard存档。包含以下议会许可信息开放议会许可v3.0
In my local authority, it is the second type, the ones which are fixed with rivets.
来自 Hansard archive
该例句来自Hansard存档。包含以下议会许可信息开放议会许可v3.0
During my apprenticeship we progressed from using rivets to join plates together to welded sections, built in a shed.
来自 Hansard archive
该例句来自Hansard存档。包含以下议会许可信息开放议会许可v3.0
Otherwise, this ten years is riveted on the industry.
来自 Hansard archive
该例句来自Hansard存档。包含以下议会许可信息开放议会许可v3.0
Will they also be rivetted to each other?
来自 Europarl Parallel Corpus - English
We are held together by something outside which rivets all our attention.
来自 Hansard archive
该例句来自Hansard存档。包含以下议会许可信息开放议会许可v3.0
示例中的观点不代表剑桥词典编辑、剑桥大学出版社和其许可证颁发者的观点。
B1
rivet的翻译
中文(繁体)
鉚釘, 鉚,鉚接…
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西班牙语
remache, remachar, fijar…
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rebite, prender com rebites, cravar…
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in Swedish
马来语
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in Ukrainian
俄语
perçin, perçin (çivisi), perçinlemek…
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rivet, riveter, clouer…
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klinknagel, klinken, kluisteren…
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nýt, (s)nýtovat, stát jako přibitý…
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nitte, nagle…
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paku, memaku, terpaku…
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หมุดโลหะ, ตอกด้วยหมุด, ทำให้ติดตรึง…
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đinh tán, đóng đinh tán, gắn chặt…
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nit, (z)nitować, przykuć…
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nit, nita, nita fast…
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rivet, memaku dengan rivet, dengan teguh…
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die Niete, nieten, fesseln…
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nagle, klinke, være som naglet fast…
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заклепка, заклепувати, привертати погляд…
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заклепка…
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在英语词典中查看 rivet 的释义
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riverboat
riverine
rivers of something idiom
riverside
rivet
riveting
riviera
rivulet
riyal
“每日一词”
veggie burger
UK
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/ˈvedʒ.i ˌbɜː.ɡər/
US
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/ˈvedʒ.i ˌbɝː.ɡɚ/
a type of food similar to a hamburger but made without meat, by pressing together small pieces of vegetables, seeds, etc. into a flat, round shape
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英语-中文(简体)
Noun
Verb
rivet
be riveted
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What Is a Rivet And How Does It Work? | Tameson.com
What Is a Rivet And How Does It Work? | Tameson.com
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What Is a Rivet And How Does It Work?
September
26, 2022
by
Charles Kolstad
What is a Rivet and How Does It Work?
Figure 1: Pop rivets
A rivet is used to join two materials together permanently and is able to withstand vibrations and tensions better than a screw or bolt. There are various rivet types available for use across different industries. This article examines the parts of a rivet, how it works, and the different types of rivets used.
Table of contents
What is a rivet?
How do rivets work?
Different types of rivets
How do pop rivets work?
How to calculate rivet size?
Advantages and disadvantages
Rivet applications
FAQs
View our online selection of pneumatic rivet guns!
Pneumatic Rivet Guns
What is a rivet?
A rivet is a popular mechanical fastener to join two or more materials. A rivet consists of a head at one end and a cylindrical body at the other end, called its shaft. The tapered end of the shaft is called the rivet’s tail. The tail looks like a metal pin. Rivets are used to join large structural pieces and small electronic assemblies. The shafts are hollow with another internal piece called a mandrel. The mandrel allows the riveter to deform the tail of the rivet without striking it directly.
How do rivets work?
First, a hole is drilled or punched in the materials to be connected. The rivet is inserted between both holes. The tail is then upset or bucked (deformed) by mechanical force using a hammer or rivet gun. The tail then expands to around 1.5 times the original diameter of the shaft, holding the rivet in place between both materials. The deformation smashes the tail, making it flatter, resulting in a dumbbell-shaped rivet. The original head of the rivet is called the ‘factory head,’ and the deformed end is called the ‘buck-tail.’
A rivet can support tension on each end of the structure. The permanently formed heads at both ends prevent the rivet from detaching from the drilled hole. The rivet shaft prevents any radial movements. Rivets are designed for permanent joints similar to welding or structural adhesives. But, contrary to welded connections, rivets resist vibrations and secure joints better.
Figure 2: Using a rivet gun for riveting aluminum parts together.
Different types of rivets
A large variety of rivets is available due to the many different materials that need joining. Here are some of the different kinds of rivets and how they work.
Solid rivet
A solid rivet (Figure 3 labeled A) consists of a solid shaft with a head at one end. The tail of a solid rivet is deformed using a rivet gun or hammer to keep it in place.
Split rivet
A split rivet (Figure 3 labeled B) has a divided shaft to create more surface area after it has been passed through the joint. The rivet has a sharp end, and the added surface area keeps the rivet from pulling back through softer materials such as leather, wood, and plastic. Split rivets are commonly used in basic repair works at home, and they are not used in critical applications.
Blind rivet (pop rivet)
Blind rivets (Figure 1) are suitable when one side of the joint cannot be seen or accessed. They are also known as ‘pop rivets’ and use a rivet gun to pull a mandrel through the hollow shaft of the rivet after being inserted through the hole joining two surfaces. The mandrel deforms the rivet’s body and allows the riveter to fasten the materials with access to only one side of the surface. The mandrel snaps off at a ‘necked’ point where the mandrel is weakest, leaving it more or less flush with the head of the rivet.
Friction lock rivet
Also known as a self-plugging rivet, friction lock rivets (Figure 3 labeled C) are a type of blind rivet which use the internal pressure of a stem that is drawn through a hollow sleeve which expands the shaft and uses pressure within the shaft to join materials and plug the hole behind it.
Self-piercing rivet
Self-piercing rivets, or SPRs, (Figure 3 labeled D), do not need pre-punched holes, unlike other rivet types. SPRs are cold-forged in a semi-tubular shape, and the end geometry has a groove that aids the rivet in piercing the material to be joined. These types of rivets help create a gas/water-tight joint.
Threaded rivet
Threaded rivets (Figure 3 labeled E) are blind rivets with internally threaded, hollow shafts. These rivets thread onto a mandrel on a rivet gun. The mandrel is pulled through the shaft, which upsets the shaft. These blind rivets are solid and sometimes feature external ridges that allow for better surface area contact within the pilot hole.
Semi-tubular rivet
Much like a solid rivet, a semi-tubular rivet (Figure 3 labeled F) has a hole at the end of the tail. The hole causes the shaft to roll outward when force is applied, hence requiring less force for application and assembly.
Oscar rivet
An oscar rivet (Figure 3 labeled G) is similar to a blind rivet, but the only difference is that the shaft gets split and folds out when the mandrel is drawn throughout the rivet. Oscar rivets are ideal for applications involving high vibrations where the rear surface is inaccessible.
Figure 3: Rivet types: solid rivet (A), split rivet (B), friction lock rivet (C), self-piercing rivet (D), threaded rivet (E), semi-tubular rivet (F), and oscar rivet (G).
How do pop rivets work?
Pop rivets are a type of blind rivet, meaning they are attached from only one side. Perform the following steps to use a pop rivet:
Drill or punch a pilot hole through both surfaces.
Put the mandrel of the rivet into the rivet gun’s nose piece and push the shaft through the punched or drilled holes to create the joint.
The compression of the rivet gun’s trigger pulls the mandrel through the hollow shaft to upset the tail end and create a solid, riveted joint.
At the appropriate depth, the mandrel snaps off at the "necked" area.
The user can set the next rivet and repeat the process as necessary.
Figure 4: Pop rivet compression stages; The rivet in its original state (A), rivet gun pulling the mandrel (yellow) through the rivet body (B), and properly sealed surfaces (C)
How to calculate rivet size?
Rivets come in a wide range of sizes; length and width are equally important. As they are fastening materials, an estimate of the number of rivets required is essential in determining proper surface area distribution to ensure the strength and stability of the completed structure. Rivets need to fit through the pilot hole of both surfaces and then expand to work correctly. A user must contend with lateral and vertical forces, which could shear the rivet. General estimates for the rivet dimensions are:
The length of the rivet should be the sum of the thickness of all riveted materials plus 1.5 times the diameter of the rivet. A rivet that is too small can lead to the rivet pulling through the material, and a rivet shaft that is too thin could easily shear under pressure.
The rivet diameter should be three times the thickness of the thickest piece of joined material.
For example, when joining together two sheets of metal that have a 2 mm thickness, the diameter of the rivet should be 6 mm. A 6.35 mm (one-quarter inch) rivet is suitable here. The length of the rivet should be at least 9.5 mm.
Advantages and disadvantages of rivets
Advantages
Inexpensive
Rivets can join two dissimilar materials (like copper and aluminum plates).
User/environment-friendly process as no fumes and gasses are produced as in welding.
Reliable joints, especially when subjected to vibrations.
The quality inspection of a rivet joint is easy when compared to a welded joint.
Disadvantages
The riveted joints are bulkier compared to welded joints.
The rivet projection affects aesthetic appearance.
High production time for assembly
Holes required to insert rivets cause stress concentration.
Rivet applications
Rivets are very common and find their way into various applications to bind two or more materials. Many industries use rivets, including:
Automotive applications
Household objects
Electrical appliances
Kitchen knives
Aerospace industry
Satellites and spacecraft
Shipbuilding and other nautical applications
Read our pneumatic and electric rivet gun articles for more details on the working of each rivet gun type.
FAQs
What is a rivet?
A rivet is a popularly used mechanical fastener to join two or more materials.
Are rivet joints strong?
Rivets can permanently set a solid joint. When done correctly, they allow no movement between the layers of material.
Why are blind rivets useful?
One particular advantage is being able to rivet from only one side, whereas a bolt will require tapping threads or using a nut on the other side to join two surfaces.
View our online selection of pneumatic rivet guns!
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What is a Rivet and How Do They Work? - Definition and Meaning - TWI
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What is a Rivet and How Do They Work?
What is a Rivet and How Do They Work? - Definition and Meaning
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A rivet is a mechanical fastener composed of a head on one end and a cylindrical stem on another (called the tail) which has the appearance of a metal pin.
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How do Rivets Work?
When installed the rivet is either drilled, placed or punched into a hole, afterwards the tail is then deformed, holding the rivet in place.
The rivet is deformed by pounding or smashing of the tail, which makes the material flatter and usually causes the tail to be expanded by about one and a half times the size of the stem's original diameter.
When finished the tail has the appearance of a dumbbell shape completing the riveted joint.
Riveting can create either lap or butt joints with a variety of different rivet configurations, including single, double and zig-zag formations.
What are the Different Types of Rivet?
There are eight widely used types of rivets, which include:
Blind rivets (also known as hollow or pop rivets) – These are used when it isn't possible to see the other side of a join. This type of riveting is very fast to apply and is used in a variety of sectors including aerospace, shipbuilding and electronics.
Drive rivets – This type of blind rivet has a short mandrel which protrudes from the head and is driven in with a hammer causing the end inserted into the hole to flare.
Flush rivet – Used for external surfaces to provide a good appearance and eliminate aerodynamic drag, this type of rivet uses countersunk heads and a countersunk hole and are also called countersunk rivets.
Friction-lock rivet – Available as countersunk or dome shaped, these early forms of blind rivet where the first to be widely used in aerospace applications these rivets resemble an expanding bolt.
Oscar rivets – Similar to blind rivets, Oscar rivets have splits along the hollow shaft. These splits, which usually come in sets of three cause the shaft to bend and flare outwards as the mandrel is drawn into the rivet. The flare creates a wide surface which reduces the chance of the rivet being pulled out.
Self-piercing rivets – These rivets do not need a drill or punched hole as the end includes a chamfered poke to pierce materials to be joined. Self-piercing rivets go through the top sheet of material but do not fully pierce the bottom sheet, creating a water or gas-tight joint.
Solid rivets (also known as round head rivets) – A technique that goes back to the Bronze Age, making this one of the oldest and also one of the most reliable types of fasteners.
Structural steel rivets – This type of rivet was widely used to join structural steels, but has been largely replaced by the use of high-strength bolts as they do not require skilled workers to install and tighten these bolts.
What is a Pop Rivet and How Does it Work?
A pop rivet is also known as a blind or hollow rivet and is used where you are only able to work with one side of the rivet. A special pop rivet gun or tool pulls the mandrel head into the body of the rivet, which then expands against the blind side of the join. Once it meets the face of the join’s blind side the mandrel snaps, causing the stem to eject to create a tight joint. A pop rivet can be used as a replacement for nuts and bolts, screws, welds and adhesives.
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What is Rivet?- Definition, Types, Working & Process - Engineering Choice
What is Rivet?- Definition, Types, Working & Process - Engineering ChoiceSkip to contentEngineering Choice
MenuAutomobileCar GuideDIY RepairsCar Repair CostMetalworkingHardware & FastenersTools & EquipmentPumps & Valves
MenuAutomobileCar GuideDIY RepairsCar Repair CostMetalworkingHardware & FastenersTools & EquipmentPumps & ValvesWhat is Rivet?- Definition, Types, Working & ProcessSeptember 27, 2023October 9, 2020 by Haresh BambhaniaWhat is a Rivet?A rivet is a permanent mechanical fastener consisting of a head at one end and a cylindrical stem at the other end (called the tail) which has the appearance of a metal pin. Rivets are used to join large structural members, small electronic assemblies, and just about any manner of part falling between these extremes.On installation, the rivet is placed in a punched or drilled hole, and the tail is upset or bucked (i.e., deformed), so that it expands to about 1.5 times the original shaft diameter, holding the rivet in place. In other words, the pounding or pulling creates a new “head” on the tail end by smashing the “tail” material flatter, resulting in a rivet that is roughly a dumbbell shape.To distinguish between the two ends of the rivet, the original head is called the factory head and the deformed end is called the shop head or buck-tail.Because there is effectively a head on each end of an installed rivet, it can support tension loads. However, it is much more capable of supporting shear loads (loads perpendicular to the axis of the shaft).Fastenings used in traditional wooden boat building, such as copper nails and clinch bolts, work on the same principle as the rivet but were in use long before the term rivet was introduced and, where they are remembered, are usually classified among nails and bolts respectively.How do Rivets Work?A rivet is a mechanical fastener with a plane unthreaded shaft that’s inserted through holes to join two or more parts together. A permanently formed head at each end prevents the rivet from being removed from the hole. The shaft prevents any radial movements of the components.Depending on the type of rivet, and its ability to support shear load, it can resist considerable forces. The heads prevent axial movements of the parts, although less force is supported in this way.The function of a rivet is similar to that of a nut and bolt. However, while nuts can readily unscrew for disassembly and reassembly, typically rivets are broken or damaged before removal. They are, therefore, designed for permanent or semi-permanent joints, fulfilling the same role as structural adhesives or welding. The benefits are their ability to resist vibration and can secure joints with short clamp lengths.A rivet has a pre-formed head at one head, called the factory head. Another head is formed after insertion and it’s referred to as the shop head. The factory head is similar to the head at one end of a bolt while the shop head is like a nut, which forms a temporary head at the other end of a bolt.The end of a rivet’s shaft, which is formed into the shop head is called the tail. The process of forming the tail into the head is known as upsetting or bucking, which means it is deformed. By doing so, the tail expands, allowing it to securely hold the rivet in place.The two heads on each end of an installed rivet let it support tension loads (two forces pulling in opposite directions) and shear loads (the force is parallel to the surface or axis of the shaft).What is the Riveting Process?Riveting is a forging process that may be used to join parts together by way of a metal part called a rivet. The rivet acts to join the parts through adjacent surfaces. A straight metal piece is connected through the parts. Then both ends are formed over the connection, joining the parts securely.The metal workpiece used to form the connection may be hollow or it may be solid. Rivets have many uses, such as in the construction and sheet metal industries.Riveting DefinitionRiveting is a forging process that may be used power to fix the parts together by engrossing and fascinating by use of a metal part called a rivet.Material use in RivetsThe material of the rivets must be tough and ductile. They are usually made of steel (low carbon steel or nickel steel), brass, aluminum, or copper, but when strength and a fluid-tight joint are the main consideration, then steel rivets are used.Types of RivetThere are Different Types of rivets:Blind rivets.Solid/round head rivets.Semi-tubular rivets.Oscar rivets.Drive rivets.Flush rivets.Friction-lock rivets.Split rivetsThreaded rivetsSelf-Piercing Rivet1. Blind RivetBlind rivets or break stem rivets are tubular fasteners with a mandrel through the center. Blind rivets are inserted into drilled holes in the parts to be joined, and a special tool is used to draw the mandrel through the body of the rivet. The blind end expands, and the mandrel is snapped off.Unlike solid rivets, blind rivets can be installed in joints from only one side of the part—making them “blind” to the opposite side.Blind rivets get their name from the fact that they can be completely installed from one side. Ideal for projects where access to the joint is limited to only one side. Blind rivets are available in standard, structural, closed-end, and various other styles for a wide range of applications.2. Solid RivetSolid rivets are among the simplest, most reliable, and oldest types of fasteners. These simple devices consist of a solid shaft with a head on one end; once installed, the headless end of a solid rivet is deformed with a hammer or rivet gun to hold it in place.Solid rivets are perhaps the most widely used type of rivets and are used in applications where reliability and safety are important.It has been found in archaeological findings dating back to the Bronze Age. Solid rivets consist simply of a shaft and head which are deformed with a hammer or rivet gun. Such rivets come with rounded (universal) or 100° countersunk heads.3. Drive RivetA drive rivet is a type of blind rivet with a short mandrel that protrudes from the head. Once the drive rivet is inserted into a hole, the mandrel is driven in with a hammer or other implement to flare out the end of the rivet that is inside the hole.This is commonly used to rivet wood panels into place since the hole does not need to be drilled all the way through the panel, producing an aesthetically pleasing appearance.They can also be used with plastic, metal, and other materials and require no special setting tool other than a hammer and possibly a backing block placed behind the location of the rivet while hammering it into place.Drive rivets have less clamping force than most other rivets. Drive screws, possibly another name for drive rivets, are commonly used to hold nameplates into blind holes.4. Semi Tubular rivetsSemi-tubular rivets are similar to solid rivets but contain a hole at the end of the rivet opposite the head. This hole causes the tubular portion of the rivet (around the hole) to roll outward when force is applied. Semi-tubular rivets also require less force needed for application and assembly.The force needed to apply a semi-tubular rivet is about 1/4 of the amount needed to apply a solid rivet. Tubular rivets are sometimes preferred for pivot points since the swelling of the rivet is only at the tail.The type of equipment used to apply semi-tubular rivets ranges from prototyping tools to fully automated systems. Typical installation tools are a handset, manual squeezer, pneumatic squeezer, kick press, impact riveter, and, finally, PLC-controlled robotics.The most common machine is the impact riveter, and the most common use of semi-tubular rivets is in lighting, brakes, ladders, binders, HVAC ductwork, mechanical products, and electronics.5. Split rivetsSplit rivets are ideal for piercing through softer materials such as most woods, leather, and plastic. These are the standard “home repair” rivets. They have sawed or split bodies with sharp ends to make their own holes through leather, fiber, plastic, or soft metals. They are not used in critical applications.6. Threaded rivetsThreaded inserts and rivet nuts provide a uniquely strong permanent thread through sheet materials and other materials where installation is only possible from one side.Threaded Rivets have a threaded internal mandrel (stem) with the external portion machined flat on two sides for the tool to grip and rotate. The head is normally hexagonal to prevent rotation of the tubular body while the mandrel is torqued and broken off.7. Oscar RivetOscar rivets are similar to blind rivets in appearance and installation but have split along the hollow shaft. These splits cause the shaft to fold and flare out as the mandrel is drawn into the rivet.This flare provides a wide bearing surface that reduces the chance of rivet pull-out. This design is ideal for high-vibration applications where the back surface is inaccessible.A version of the Oscar rivet is the Olympic rivet which uses an aluminum mandrel that is drawn into the rivet head. After installation, the head and mandrel are shaved off flush resulting in an appearance closely resembling a brazier head-driven rivet.8. Flush RivetA flush rivet is used primarily on external metal surfaces where good appearance and the elimination of unnecessary aerodynamic drag are important. A flush rivet takes advantage of a countersink hole; they are also commonly referred to as countersunk rivets.Countersunk or flush rivets are used extensively on the exterior of aircraft for aerodynamic reasons such as reduced drag and turbulence. Additional post-installation machining may be performed to perfect the airflow.9. Friction-lock RivetThese resemble an expanding bolt except the shaft snaps below the surface when the tension is sufficient. The blind end may be either countersunk (‘flush’) or dome-shaped.One early form of the blind rivets that was the first to be widely used for aircraft construction and repair was the Cherry friction-lock rivets. Originally, Cherry friction locks were available in two styles, hollow shank pull-through, and self-plugging types.The pull-through type is no longer common; however, the self-plugging Cherry friction-lock rivet is still used for repairing light aircraft.Friction-lock rivets cannot replace solid shank rivets, size for size. When a friction lock is used to replace a solid shank rivet, it must be at least one size larger in diameter because the friction-lock rivet loses considerable strength if its center stem falls out due to vibrations or damage.10. Self-Piercing RivetSelf-pierce riveting (SPR) is a process of joining two or more materials using an engineered rivet. Unlike solid, blind, and semi-tubular rivets, self-pierce rivets do not require a drilled or punched hole.SPRs are cold-forged to a semi-tubular shape and contain a partial hole to the opposite end of the head. The end geometry of the rivets has a chamfered poke that helps the rivet pierce the materials being joined.A hydraulic or electric servo rivet setter drives the rivet into the material, and an upsetting die provides a cavity for the displaced bottom sheet material to flow.The self-pierce rivet fully pierces the top sheet material(s) but only partially pierces the bottom sheet. As the tail end of the rivets does not break through the bottom sheet it provides a water or gas-tight joint.With the influence of the upsetting die, the tail end of the rivet flares and interlocks into the bottom sheet forming a low-profile button.What is Rivet Joint?A riveted joint is a permanent joint with mainly two components (parts to be joined) that are held together by a rivet with the head at the top and the tail at the bottom.Riveted joints are very similar to bolted joints though rivets pierce through CFRPs and partly to aluminum alloys in the bottom and flare inside aluminum alloys with the help of a die to generate the bonding.Types of Riveted JointFollowing are the two types of riveted joints: lap joints and butt joints depending upon the way in which the plates are connected.Lap jointIn lap joints the components to be joined overlap each other. Lap joints can be used to join wood, plastic, or metal. A lap joint can be used in woodworking for joining wood together. A lap joint may be a full lap or half lap.Butt JointIn butt joints, an additional piece of material is used to bridge the two components to be joined which are butted up against each other. The name ‘butt joint’ comes from the way the material is joined together.A butt joint is one in which the main plates are kept in alignment butting (i.e. touching) each other and a cover plate (i.e. strap) is placed either on one side or on both sides of the main plates. The cover plate is then riveted together with the main plates.Butt joints are classified into the following types:Single strap butt joint, the edges of the main plates butt against each other and only one cover plate is placed on one side of the main plates and then riveted together.In a Double strap butt joint, the edges of the main plates butt against each other, and two cover plates are placed on both sides of the main plates and then riveted together. And In addition to the above, the following are the types of riveted joints depending upon the number of rows of rivets.Chain riveted joint In this type accommodated rows of rivets may lie exactly opposite to each other over straight lines.Zig Zag Riveted Joint, Unlike the above type, here the rows may appear staggered and not complement each other.Diamond Riveted Joint You will find this type of joint typically in butt joints. here the rivets are arranged in rows which are broader at the butt ends and taper out at the opposite edges forming quite the shape of a diamond.Application of riveted jointsThese are some applications of Riveted joints:Rivet joints are permanent joints used mainly for fastening sheets and shaped rolled metal.Used for aircraft structures where Aluminum is used.It’s used in the manufacturing of bus and trolleybus bodies to create a heavily loaded jointUsed for metals that have poor weldability.Used for heterogeneous materials like asbestos friction lining and steel.It is used where we have to avoid after-thermal effects, as in the case of welding.Welded joints have poor vibration damping capabilities so where required rivets are used in place of it.They are used in lap, abutment, and double-cover plate joints.It has lightweight, much cheaper, and has high strength.They can still be used for constructing a metal bridge, hoisting cranes, boilers, and pressure tanks. But some other joining processes may serve better.In essence, rivets are widely used to join components in aircraft, boilers, ships, and boxes as well as other enclosures.Advantages and Disadvantages of RivetingBenefits of RivetingRelatively inexpensive method. The production of the rivet is cheap.The rivet can be used in the joining of ferrous as well as nonferrous metals like aluminum and copper alloys.The rivet can be used in the joining of nonmetallic materials like wood, plastic, asbestos sheet, etc.One of the main advantages of the rivet is that it can use to join dissimilar materials. ( joining aluminum plate and copper plate).Ability to make joints regardless of location. (Vertical, overhead, etc.)No fumes and gases are produced as in the welding; the production is environmentally as well as user-friendly.Riveted joints are more reliable than other methods in applications where the joint is subjected to excessive vibration and impact forces.High shear strength, and good fatigue resistance.Aluminum rivets are lighter than bolts and screws. They also possess high resistance to atmospheric and chemical corrosion.Since there is no melting of metal and uneven heating and cooling involved while the joining process, thermal effects on the riveted joints are minimum. So, it causes little or no damage to the protective coatings of the material.The quality inspection of the riveted joint is easier than the welding inspection.Dismantling of the riveted joint causes less damage when compared to the welded joint.Limitations of rivetingRiveting take more labor time than welding. Additional operations like the layout and drilling holes are necessary. The labor cost of rivet joints is high.Stress concentration at the rivet holes of metal plates.The holes may weaken the working cross-section of the plate. Then the additional thickness is required to compensate for this problem. This additional thickness and overlapping of plates for riveting increase metal consumption.It has more weight than welded joints due to the strap plates and rivets.The riveted joints are bulkier than welding and brazing. The projection of the rivet also affects aesthetic appearance.They typically do not make a tight or leak-proof joint unless using a hot rivet or sealant along with the rivets.The riveting process is noisier than welding due to hammer blows.Types of Failures in Riveted JointsShear failureTensile failure of platesCrushing failure of platesShear failure of plates in the margin areaTearing of plate in the margin areaRelated PostsCategories Hardware and Fasteners Tags Bolt Fastener, Fastener, Rivet, ScrewSearchSearchRecent PostsGas vs. Electric Heating Systems – Which Is Right for Your Home?How to Bleed a Radiator?3 Tips for Accurately Estimating the Cost Of A Home RenovationTypes of Smart Home SensorsHow to Replace a Steam Radiator?CategoriesCategoriesSelect CategoryAutomotiveCar GuideCar Repair CostDIY RepairsHardware and FastenersMetalworkingPumps and ValvesTools and EquipmentUncategorized About UsContact UsDisclaimerPrivacy PolicyTerms and ConditionsJay Girnari © 2024 - Engineering Choic
What Is a Rivet? | How Is Riveting Done? | Riveting Definition | Types of Rivet
What Is a Rivet? | How Is Riveting Done? | Riveting Definition | Types of Rivet
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ToggleWhat Is a Rivet?How Is Riveting Done?Material Use in Rivets:Riveting Definition:Types of Rivet:#1. Blind Rivet#2. Solid Rivet#3. Split Rivets#4. Friction-Lock Rivet#5. Self-Piercing Rivet#6. Threaded Rivets#7. Drive Rivet#8. Semi Tubular Rivets#9. Oscar Rivet#10. Flush RivetHow Do Rivets Work?Applications of Riveting:Limitations of Riveting:What Is a Rivet?Types of RivetsHow Does Riveting Work?Different Types of RivetsParts of RivetWhat Are Rivets Used For?Material of RivetTypes of Rivets for LeatherSolid Riveting
What Is a Rivet?
A rivet, often questioned as what is rivet, is a permanent mechanical fastener with head-on at one end and a cylindrical stem called a tail at the other that has the appearance of a metal pin, giving a clear rivet meaning.
Rivets are non-threaded fasteners typically made of steel or aluminum.
Before being installed, rivets consist of a smooth cylindrical shaft with a head at one end. The opposite end of the head is called the tail.
When installing, the rivet is placed in a punched or drilled hole, and the tail is screwed or buckled so that it protrudes to approximately 1.5 times the original shaft diameter, holding the rivet in place. In other words, pounding or pulling creates a new “head” by breaking off the “tail” material flatter on the other end, resulting in a rivet that is roughly the size of a dumbbell.
To differentiates between the two ends of the rivets, the original’s heads are called the factories heads, & the deformed end is called the shop head or buck-tail.
They are composed of a prefabricated head and shank, which is inserted into the material to be joined, and a second head which enables the rivet to act as a fastener at the free end by various means known as a setting.
Rivet, or as some might ask, whats a rivet, is one of the popular & known mechanical fasteners.
Did you happen to see this Everywhere in use, from your little toys to electronic parts: Rivets, or as some might wonder, what is rivets, are handy, replaceable fasteners.
It has a head and a tail; The tail is the cylindrical part and is semi-circular with heat, a Slightly down-shaped structure; obviously, you know how rivets look but read this nonetheless.
Also, Read: Rivets and Types of Riveted Joints | Advantages of Riveted Joints | Disadvantages of Riveted Joints
How Is Riveting Done?
This is a common process that you may already be aware of. But still for Let’s see it now.
First, a hole is made or punched in the place or parts that need to be riveted using a rivet.
Although it may be easier for thin plates to punch, it is difficult in the case of thick plates and parts.
A variety of pressurized methods are used to drill holes in those parts. Although punching is not suitable in large pressure vessels, drilling holes is preferably used.
Comings back, the rivet hole is about 1.5 mm larger than the diameter of the rivet.
We Burs and chips have to be removed to get a tight plate joint.
The rivet will be placed in the hole, the tail will be deformed, and the tail part will protrude almost 1.5 times the diameter of its shank.
For small applications, riveting can be done manually; for other applications, riveting is done using machines like pneumatic hammers.
For our normal hand riveting, a big blow using the hammer is to simply thrust the rivet.
Also, Read: What Is a Clamp Used? | How Does a Clamp Work? | 38 Different Types of Clamps
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Material Use in Rivets:
The material of rivets must be hard and ductile.
They are typically made of steel low carbon steel or nickel steel, brass, aluminum, or copper, but when strength and a liquid-tight joint are the main considerations, steel rivets are used.
Riveting Definition:
Riveting, often questioned as what is riveting, is a forging process that uses power to fix parts together by gripping and engaging with the use of a metal part called a rivet.
Also, Read: What Are Tyre Sizes? | 13 Different Types of Tyres | Classification of Tyres
Types of Rivet:
#1. Blind Rivet
As the name suggests, these can be installed completely from one side.
They are ideal for projects that have access. Blind rivets are inserted into the holes drilled in the parts to be joined, and a special tool is used to pull the mandrel through the body of the rivet.
The blind end extends, and the mandrel comes off. Unlike solids rivets, blind rivets can be installed in joints with only one side – making them blind to the opposite’s side.
Blind rivets get their name from facts that they can be set completely aside.
Ideal for projects where access to joints is limited to one side only.
These are available in standard, structural, closed-end, and other different styles and for a wide range of applications.
Blind rivets are also commonly called pop rivets.
These are tubular, with a nail-like mandrel running through the middle of the neck area near the head.
The rivet assemblies are inserted into the hole drilled through the parts, and a specially designed tool is used to pull the mandrels through the rivet.
#2. Solid Rivet
The Solid rivets are among the simplest, most reliable & oldest types of fasteners.
These simple tools consist of a solid shaft with a head at one end; Once installed, the headless end of a solid rivet is deformed with a hammer or rivet gun to keep it in place.
Solid rivets are probably the most widely used type of rivets and are used in applications where reliability and safety are important.
It has been found in Bronze Age archaeological findings. Solid rivets only have a shaft and head that are deformed with a hammer or rivet gun.
These types of rivets come with round universal or 100° countersunk heads.
It consists of a solid shaft with a head at one end that, once without a solid rivet, the head end is deformed with a hammer or rivet gun to allow it to be placed.
These rivets have a long history, with archaeological findings dating back to the Bronze Age.
#3. Split Rivets
Split rivet is ideal for piercing through soft materials such as most wood, leather, and plastics.
These are standard “home repair” rivets.
They have seen or split bodies with sharp ends to make their own holes through leather, fiber, plastic, or soft metals. They are not used in critical applications.
The structure is like a saw or split body with pointed ends that drill holes through leather, fiber plastic, or soft metals. Split rivets are generally not used in critical applications.
#4. Friction-Lock Rivet
These are similar to an extended bolt, except the shaft snaps under the surface when the tension is sufficient. The blind end can be either countersunk flush or dome-shaped.
An early form of blind rivets that was first widely used for aircraft manufacturing and repair were cherries friction-locks rivets.
Originals, Cherry frictions-locks were available in two styles, the hollow-shank pull-through, and the self-plugging type. The pull-throughs type is no longer commons; However, self-plugging Cherry friction-lock rivets are still used to repair light aircraft.
Originals, Cherrys frictions-locks were available in two styles, the hollow-shank pull-through, and the self-plugging type.
The pull-through type is no longer common; However, self-plugging Cherry friction-lock rivets are still used to repair light aircraft.
#5. Self-Piercing Rivet
Self-pierces riveting is the process of joining two or more materials using an engineered rivet.
Unlike solid, blind, and semi-tubular rivets, self-pierce rivets do not require drilled or punched holes.
SPRs are cold-forged in a semi-tubular shape and have a partial hole at the opposite end of the head.
The end geometry of the rivets has a chamfered poke that helps the rivet pierce the material to be joined.
The last type of rivet is the self-piercing rivet. If you don’t know self-piercing, The process of joining two or more materials using engineered rivets.
Also, Read: What Are Tin Snips? | Different Types | Types of Tin Snips
#6. Threaded Rivets
The Threaded inserts & rivet nuts provide a uniquely strong permanent thread through sheet material and other materials where installations are possibles from one side only.
Threaded rivets have a threaded inner mandrel stem, the outer side of which is machined flat on two sides to hold and rotate the tool.
The head is normally hexagonal to prevent rotation of the tubular body while the mandrel is being bent and broken.
Threaded rivets have a threaded internal mandrel stem, the outer side of which is machined flat on two sides to allow the tool to be held and rotated.
The head is normally hexagonal to prevent the tubular body from rotating when the mandrel is being turned and dismantled.
#7. Drive Rivet
Drive rivets are types of blind rivets consisting of a small mandrel that protrudes from the head.
Once the drive rivets are inserted into a hole, the mandrel is driven with a hammer or other tool to pry the end of the rivet inside the hole.
It is commonly used to rivet wood panels in place because the holes do not need to be drilled all way through the panels, creating an aesthetically pleasing appearance.
They can also be used with plastics, metals, and other materials and require no special setting tools other than a hammer and possibly a backing block placed behind the rivet’s position while it is held in place.
Drive rivets have less clamping force than other rivets.
Drive screws, possibly another name for drive rivets, are typically used to hold the nameplate in the blind hole.
Drive Rivet; We usually use a rivet for a wood panel because, in the case of the wood panel, the hole doesn’t need to be drilled completely. It creates a thoroughly aesthetic experience.
#8. Semi Tubular Rivets
The Semi tubular rivets are similar to solid rivets, but they have a hole at the end of the rivet opposite the head.
This hole causes the tubular part of the rivet around the hole to roll outward when force is applied.
This hole causes the tubular part of the rivet (around the hole) to roll outward when force is applied. Semi tubular rivets also require less force for application and assembly.
Forces required to applies a semis-tubular rivet is about 1/4 of the amount required to apply a solid rivet. Sometimes tubular rivets are preferred for pivot points because the swelling of the rivet occurs only at the tail.
Tools used to implement semi-tubular rivets range from prototyping tools to fully automated systems.
Typical installation tools are the handset, manual squeezer, pneumatic squeezer, kick press, impact writer, and, finally, PLC-controlled robotics.
Semi tubular rivets also require less force for application and assembly.
Installation tools for these are Handset, Manual Squeezer, Pneumatic Squeezer, Kick Press, Impact Writer, and PLC controlled robotics.
Semi-tubular rivets are commonly used in brakes, ladders, binders, HVAC ductwork, etc.
#9. Oscar Rivet
The Oscar rivets are similar to blind rivets in appearance and application but are split with a hollow shaft.
These splits cause the shaft to twist in and out as the mandrel is pulled in the rivet.
This flare provides a wider bearing surface which minimizes the possibility of rivet wear out. These designs are ideal for high vibrations applications where the rear surface is inaccessible.
Anyway, Oscar rivets are blind in appearance with a split with a hollow shaft.
These splits cause the shaft to bend in and out as the mandrel is pulled in the rivet.
This flare provides a wider bearing surface that minimizes the possibility of rivet wear out.
These designs are ideal for high vibration applications where the back surfaces are inaccessible.
#10. Flush Rivet
Flush rivets are primarily used on exterior metal surfaces where good appearance and the elimination of unnecessary aerodynamic drag are important.
A flush rivet takes advantage of the countersink hole; They are also commonly known as countersunk rivets.
Countersunk or flush rivets are used extensively on the exterior of aircraft for aerodynamic reasons such as reduced drag and turbulence. Additional post-installation machining can be done to correct the airflow.
Also, flush rivets take advantage of countersunk rivets; hence flush rivets are also known as countersunk rivets.
They are mostly used on the exterior of aircraft for aerodynamic reasons.
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How Do Rivets Work?
When installed, or as some might wonder how rivets work, the rivets are either drilled, placed, or punched into a hole, subsequently deforming the tail, holding the rivet in place.
The rivet deforms by pounding or breaking the tail, making the material flatter and usually causing the tail to expand to a size about one and a half times the original diameter of the stem.
The tail at the ends has a dumbbell-shaped appearance that complements the riveted joint.
The rivet deforms by pounding or breaking the tail, which flattens the material and usually causes the tail to expand to one and a half times the size of the original diameter of the stem.
The tail at the ends has a dumbbell-shaped appearance that complements the riveted joint.
One end of the rivet has a preformed end called the factory head. Once inserted, another head is formed, which is called the shop head.
Factory’s heads are similar to the head on one end of the bolt, while the workshop head is like a nut that creates a temporary head on the other end of the bolt.
The end of the shafts of the rivets that forms into the shop head is called the tail.
The process of shaping the tail into ahead, or as some might ask, what is riveting process, is known as upsetting or buckling, which means it becomes deformed.
This will extend the tail and allow it to hold rivets securely in place.
When installed, the rivet is either drilled, placed, or punched into a hole, subsequently deforming the tail, holding the rivet in place.
Rivets gun is placed on the rivet, and the tail is pulled into the body of the rivet, causing it to expand and hold the parts together.
Once caught, the tail breaks off and holds the rivet permanently.
This creates riveted joints. Rivets can be used in a variety of ways involving.
The installed rivets are either drilled, driven into place, or a hole is punched into it, causing the tail to deform and thus hold the rivet in place.
The rivet is usually deformed by pounding or breaking the tail, which will flatten the material, causing an increase in diameter.
The tail has the appearance of the shape of a dumbbell completing the rivet joint when the pounding is finished.
Also, Read: What Are Impact Sockets | Reviews of Impact Socket | Accessories of Impact Socket
Applications of Riveting:
These are some applications of riveting.
Rivet joints are permanent joints mainly used for fastening sheets and shaped rolled metal.
Used for aircraft structures where aluminum is used
It is used to make heavy load joints in the manufacture of bus and trolleybus bodies.
They are used for metals with poor weldability.
They are used for asbestos friction linings and heterogeneous materials such as steel.
It is used where we have to escape after the thermal effect, as in the case of welding.
Welded joints have poor vibration damping capabilities, so rivets are used instead where necessary.
They are used in lap, abutment, and double-cover plate joints.
It is lightweight, very cheap, and has high strength.
They can still be used to build metal bridges, hoisting cranes, boilers, and pressure tanks. But some other joint processes might work better.
In short, rivets are widely used to connect components in aircraft, boilers, ships, and boxes, as well as other enclosures.
Also, Read: How Does a Wood Plane? | Parts of the Wood Plane | Types of Wood Planes
Limitations of Riveting:
Riveting takes more labor time than welding. Additional operations such as layout and drilling holes are necessary. The labor cost of rivet joints is high.
Stress concentration on rivet holes of metal plates.
Holes may weaken the working cross-section of the plate. Then additional thickness is required to compensate for this problem. This additional thickness of plates for riveting and overlapping increases metal consumption.
It has more weights than welded joints due to strap plates and rivets.
Riveted joints are heavier than welding and brazing. The projection of the rivet also affects the aesthetic appearance.
They generally do not form a tight or leak-proof joint unless a hot rivet or sealant is used with rivets.
The riveting process is noisier than welding due to hammer blowing.
Also, Read: Keyless Remote Battery Is Low | When Does Key Fob Battery Replacing Replacing? | How to Replace a Keyless Remote Battery
Frequently Asked Questions (FAQ)
What Is a Rivet?
A rivet is a mechanical fastener composed of a head-on one end and a cylindrical stem on another (called the tail) which has the appearance of a metal pin.
Types of Rivets
Blind Rivet
Solid Rivet
Split Rivets
Friction-Lock Rivet
Self-Piercing Rivet
Threaded Rivets
Drive Rivet
Semi Tubular Rivets
Oscar Rivet
Flush Rivet
How Does Riveting Work?
The rivet is deformed by pounding or smashing of the tail, which makes the material flatter and usually causes the tail to be expanded by about one and a half times the size of the stem’s original diameter. When finished the tail has the appearance of a dumbbell shape completing the riveted joint.
Different Types of Rivets
There are many types of rivets: blind rivets, solid rivets, tubular rivets, drive rivets, split rivets, shoulder rivets, tinners rivets, mate rivets, and belt rivets. Each type of rivet has unique benefits, making each ideal for a different type of fastening.
Parts of Rivet
Pop rivets consist of two parts. The first part is called the rivet body (also known as the shell or hat) and the second part is called the mandrel (also known as the stem). In situations where access to both sides of a component is limited, a hole is first drilled through the parts to be joined.
What Are Rivets Used For?
A rivet is a type of fastener that’s used in the permanent assembly of a product or workpiece. Featuring a bolt-like design, they are affixed with a head that’s wider than the shaft.
Material of Rivet
Aluminum. Known for being soft and lightweight, aluminum continues to be one of the most common material choices for rivets and fasteners. Aluminum provides strong corrosion resistance and is ideal for many applications.
Types of Rivets for Leather
Instructions are given for setting the four most common types: rapid rivets, double cap rivets, tubular rivets, and copper rivets.
Solid Riveting
Solid rivets are one of the oldest and most reliable types of fasteners, having been found in archaeological findings dating back to the Bronze Age. Solid rivets consist simply of a shaft and head that are deformed with a hammer or rivet gun. A rivet compression or crimping tool can also deform this type of rivet.
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Types of Rivets: A Guide to Rivet Types and Their Common Uses | Fictiv
Types of Rivets: A Guide to Rivet Types and Their Common Uses | Fictiv
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A Guide to Rivet Types and Their Common Uses
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Tessa Axsom & Varun Mehta
01.31.2023
Engineering & Design
Time to read: 7 min
Rivets are a versatile and low-cost method for fastening two components together. They’re typically used to attach sheet and structural members, and in some cases only require access to one side of the joint to install. Rivets are low-cost and come in a range of different materials like aluminum, stainless steel, and copper. This article will explain how rivets are typically installed, what materials are used, and describe some commonly used rivets.
What is a Rivet and how Does it Work?
A rivet is a permanent mechanical fastener that is designed to join two or more parts together, and there are numerous types of rivets. Each rivet is composed of a head, a shank, and a tail. To install, a rivet is inserted into a slightly oversized hole, then undergoes a process that permanently deforms it via a compressive force. This permanent deformation is achieved using a range of tools that are dependent upon the type of rivet being used.
In general, rivets are installed via pneumatic or manual hammering, hydraulic pressing, and handheld rivet guns that are either manually or pneumatically operated. When selecting rivet sizes, it’s critical to consider the grip length and the size of the hole. Many different grip lengths are available for each hole size to accommodate different sheet thicknesses. Rivets are typically made from either aluminum or steel, though other materials like copper are also used. Industries that most commonly rely on the use and function of rivets include the automotive, aerospace, marine/naval, construction, aviation, and manufacturing industries.
Materials Used for Rivets
Rivets are made from a range of different materials suited to specific applications. These materials are listed below:
Materials Used for Rivets
Rivets are made from a range of different materials suited to specific applications. These materials are listed below:
Aluminum: Aluminum rivets are the most common. They’re lightweight and have good corrosion and weathering resistance. These rivets can be easily deformed and, as such, blind rivets made from aluminum can be installed with a hand-operated rivet tool.
Stainless Steel: Stainless steel rivets have excellent corrosion and weathering resistance. However, due to their hardness, they’re difficult to install with hand-operated rivet tools. Pneumatic rivet guns are recommended for installing blind stainless steel rivets.
Copper: Copper has an excellent electrical and thermal conductivity in addition to being relatively easy to form.
Steel: Carbon steel rivets are usually solid or hollow shank and must be installed using pneumatic or hydraulic equipment. Low-carbon steel is preferred as it is more ductile than rigid, high-carbon steel.
Brass: Brass is an alloy of zinc and copper that has exceptional corrosion resistance and strength, and cannot spark. These properties make brass rivets ideal for applications in the oil and gas industry. They are also used for their aesthetic appeal.
It must be noted that some materials can be prone to creating a galvanic corrosion cell. As such, rivet materials must be chosen carefully to ensure compatibility with the material being fastened.
What are the Different Types of Rivets?
Listed below are the different types of rivets available. Each type of rivet is designed with a specific type of application in mind:
Blind Rivets
A blind rivet is the most recognizable type of rivet, and is also referred to as a pop rivet. These rivets are used when there is no access to the rear of the two parts being fastened. A blind rivet assembly consists of a shank and a stem. To install, the thicker shank is placed into a precisely drilled hole, and a handheld or pneumatic rivet gun is used to pull on the stem, which has a slightly larger diameter on the end of the shank. The pulling action causes the shank to plastically deform and clamp the two parts together.
The stem is designed to snap off at a specific clamping force and this snapping creates an audible popping sound, hence the name pop rivet. Blind rivets are supplied with an open-end, closed-end, large flange, grooved, and countersunk flanges. Blind rivets are often used on sheet metal constructions.
A Blind Rivet
Solid Rivets
Solid rivets are the oldest form of rivets, and have been used on ships and large steel structures like bridges. A solid rivet consists of a shank and a head. The head can be rounded, conical, countersunk, flat, or oval. To install, solid rivets are placed into a pre-drilled hole, then a hammer or a rivet gun is used to permanently deform the straight end into the required head shape.
In some cases, the rivet is softened by heating it until it’s red hot, which aids the deformation process. During deformation, the shank expands to fill any clearance in the drilled hole, then forms a second head to clamp the two materials firmly together. This type of rivet is robust and is used in critical applications such as vehicle bodies or structural members.
Solid RivetsPro-Tip: Check out our Press Fit Calculator to determine how tight your rivets should be in your assembly (not all rivets should be press fits, some should be tight fits depending on your application).
Tubular Rivets
Tubular rivets are similar in form to solid rivets; however, on the straight side of the rivet, there is a hole that travels a short distance into the shaft. Tubular rivets are designed to be easier to install when compared to solid rivets because less force is required to deform them. This is because only the thin walls of the hole must be flared outwards to secure the joint. Tubular rivets are used in applications such as HVAC ducting and other low-risk applications due to their thinner walls.
Tubular Rivets
Drive Rivets
A drive rivet is a type of blind rivet that consists of a short shank and a protrusion on the head of the rivet. Once the rivet is placed into a pre-drilled hole, the protrusion is driven with a hammer. This action causes deforms the shank outwards, clamping the joint. Installation of a drive rivet does not need a special riveting tool like a standard blind rivet. Drive rivets are typically used in commercial sheet metal fabrication.
Split Rivets
A split rivet is a light-duty rivet whose shaft is split into two separate legs. The rivet is installed into a pre-drilled hole, then the two legs are separated and flattened with a hammer against the rear component. Split rivets are often used on plastics, textiles, and thin metal sheets — they are is not as robust as blind rivets.
Self-Piercing Rivets
Self-piercing rivets are unique for two reasons: first, they need no pre-drilled holes, and second, the rivet does not pass completely through the second plate. To install a self-piercing rivet, two plates are placed into a press in which the rivet is held in a blank holder and pressed into the top sheet. The rivet then pierces into the second sheet without passing all the way through — a die on the rear side helps prevent the rivet from passing through — and an embossed section is produced on the rear plate.
This is a high-speed process that creates a robust connection, however, access to both sides is required. Self-piercing rivets can provide a watertight connection and are sometimes used in the aerospace industry.
Advantages of Using Rivets
Rivets are a widely used fastener due to a range of advantages:
Simple Installation: Most rivets are quick and easy to install. For example, a blind rivet can be installed in a few seconds if a pneumatic tool is used.
Accessibility: Access to one side of the joint is enough for rivet installation. Most other types of joining methods require access to the faying surfaces, or access to both sides of the joint.
Low Cost: Rivets are a low-cost alternative to bolted connections, especially if the joint must be permanently fastened.
High Strength: Solid rivets provide one of the most robust connections available and can last many years without significantly loosening due to their resistance to vibration.
Disadvantages of Using Rivets
Despite their advantages, rivets are not always the best option. Below are some common disadvantages:
Permanence: Rivets are designed to be permanent fasteners, which isn’t ideal if an assembly ever needs to be disassembled. As such, rivets are typically used for permanent installations like bridges or aircraft body panels.
Inferior to welding: If a permanent joint is required, welding offers a more robust connection while also being cheaper and more lightweight. Welds do not typically reduce the strength of the base parts the way rivets do — rivets require placing holes in the base material, which reduces the cross-sectional area that must bear the stress for the application.
Not Leak Proof: Most rivets – apart from hot rivets or self-piercing rivets – do not provide a watertight connection. As such, additional costs and effort are required to create a watertight seal for riveted joints.
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Whatever kind of components you need to join via rivets (or other methods), Fictiv is here to help you manufacture them, whether with CNC machining, injection molding, 3D printing, or urethane casting. We deliver 95.4% of orders on-time and to-spec, thanks to our network of highly-vetted partners, on-site quality engineers, and robust quality management system. Our AI-Powered DFM feedback and instant pricing (even for 2D drawings) makes it simple to get complex parts delivered fast. So, create an account and get started with Fictiv today!
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Tessa Axsom
Tessa Axsom is a technical writer at Fictiv with 10 years of experience in Engineering, encompassing quality management, metallurgy, design engineering, and technical writing. She holds a Bachelor of Science Degree in Mechanical Engineering from Purdue University and is passionate about sharing her knowledge and experience.
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Varun Mehta
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